FUJI SPRAY HVLP SYSTEMS

To qualify under the term HVLP, air flowing through the Aircap must not exceed 10 psi. Generally speaking, HVLP turbine motors produce over 100 CFM (cubic feet per minute) at 3 - 8 psi. (pounds per square inch) depending on the model of motor. Compare this to a typical high pressure set-up where 45 - 60 psi at 8 CFM would be the norm. HVLP turbines supply air at a much lower velocity producing a softer, easier to control spray. This allows you to lay the paint on gently and not blast it on. Benefits of HVLP include less overspray and less paint wastage. Transfer efficiency can be as high as 85%. The quality of finish is identical to the best high pressure spray finishes.

In some areas of the USA. (Southern California for instance) high pressure spray systems are prohibited in certain industries. All HVLP turbine systems, (by any maker) automatically comply with all known regulations in North America. HVLP is 'Clean Technology'
There seems to be a lot of confusion about what kind of motor is used in the turbines. Standard built-in residential type vacuum motors are used by all HVLP makers. Although years ago a few systems were built with non-tangential motors, any industrial size HVLP turbine made in North America today will use a tangential motor.

HVLP makers typically give CFM specs 'unrestricted'. The outlet on the motor itself is 1 ½" and this is where 100 CFM plus can be measured. Once the outlet is reduced, the air is restricted so that only a fraction of the unrestricted air can possibly pass through the air cap of the spraygun. If the area of the air holes (orifices) in a typical HVLP air cap are added together, the combined diameter will only be about 3/8". Although much is said about how high the CFM rating is on these motors, the fact remains that because the pressure is low, only around 12 - 20 CFM passes through the air cap anyway - the rest of the air is surplus. So unlike their high pressure counterparts, air leaks do not matter. In fact, using a ‘Y’ connector, 2 sprayguns can be attached to the turbine and no real loss of power will be noticed. At very low pressures, with this type of turbine motor, psi becomes much more important than CFM. The more pressure that is used, the more CFM passes through the air cap. It is therefore the pressure that forces more air through the same air cap. The result is better atomization with the higher pressure.

Although sealed pressure can be measured with a gauge it is often highly inaccurate. True pressure is calculated by a simple formula. H20 Inches X .036 = PSI. Motor makers supply accurate measurements of the H20 Inches (amount of inches of water the motor can push up a vertical tube) for all their motors. Another indication of motor power is the Operating Amperage. UL and CSA rate motors under actual use (spraying water), to determine the true operating amperage. The Fuji 'Mighty-Mite' Model (discontinued) used a 2-stage motor that produced 110 CFM at about 4 psi. The operating Amperage was rated at 8.7 amps. The Fuji Q3, Super 3 and Mini-Mite 3 Models 3-stage motor produces less CFM than the 2 stage - 101 CFM but 6 psi and the operating amperage is rated at 11.5 amps. The 3-stage motor installed in all 3-stage turbines is 5.7" diameter and is the most powerful in its class.

The 4-stage motor we use on the Q4, Super 4 and Mini-Mite 4 is the exact same motor (with exact same specifications) as used by most HVLP Makers.

MINI-MITE 3 Xpc

The Mini-Mite 3 Xpc™ system replaces the previous Mini-Mite 3 model which was a real favorite with cabinet makers and professionals. Now the new Fuji Xpc spray gun with pattern control knob is included with this system. Fuji installs a powerful 3-stage turbine motor. The Mini-Mite 3 Xpc™ is a professional standard 3-stage system - by 'standard' we mean that the turbine does not have the patented noise-reduction feature as seen on the Fuji Q-Series. However the noise level is no more than any other standard HVLP turbine on the market. The MM3 Turbine develops 6psi. This is more than enough pressure to spray all known coatings (when properly thinned) and all the newer water-based coatings.
Spray cabinets, furniture, autos or pianos - in fact, anything wood or metal. A powerful, portable system for all fine-finishing.

MINI-MITE 4 Xpc

The MM4 Xpc system uses the most powerful 4-stage turbine on the market (same as the Q4 PRO). This system is recommended for those who want the extra power available. As with the MM3, there is no noise reduction feature, so this should be taken into account if noise level is a factor. Please note* the Review was done before we added the Pattern Control Knob so it shows our older, discontinued spray gun, however it is a very helpful, independent review.

SUPER 3 Xpc

The new Super 3 HVLP System utilizes much of the same sound-proofing as used on the Q-Series turbines. So although the Super model is not as quiet as the Q version, it is still relatively quiet. Compared to a standard turbine it is a joy to use. This is an economical way to own a quieter turbine system.

SUPER 4 Xpc

The Super 4 system uses the most powerful 4-stage turbine on the market (same as the Q4 PRO). This system is recommended for those who want the extra power available along with some genuine noise reduction.

Q3 GOLD

The Q3 GOLD ™ system is identical to the Super3 Model with the added feature of more extensive noise-reduction. The Fuji noise reduction method is patented in the USA. Research & Development was conducted by engineering staff at Carleton University in Canada under a partial Government grant program. Noise is reduced by over 50% making this the quietest 3-stage turbine available today. The Q3 GOLD™ 3-stage turbine develops approximately 6psi. This system is ideal for Cabinet Makers and Furniture Refinishers. Perfect for any type of fine-finishing.

At 15ft the Q3 GOLD™ Turbine is only 62 dba, at 20ft is it 59 dba. Normal Conversation is 60 dba.

Q4 Gold

For Paint Contractors spraying Latex House Paints most of the time and for those persons who simply want the best, Fuji introduced a more powerful, 4-stage HVLP Turbine System. The Q4 GOLD ™ 4-stage turbine develops approximately 8psi, allowing for less thinning of paints. Fuji installs the same 4-stage turbine motor used by most other HVLP makers. The Q4 GOLD™ Turbine is perfect for fine-finishing of cabinets, furniture, automobiles as well as heavy-duty painting projects.

At 15ft the Q4 PRO Turbine is only 61 dba, at 20ft it is 58 dba. Normal Conversation is 60 dba.

FUJI Xpc HVLP Spray Gun

The NEW Fuji Xpc™ spraygun features an exclusive pattern control knob to adjust the size of the fan. This knob allows you to switch from small to large pattern or anywhere in between. Unlike HVLP turbine sprayguns with the front collar adjustment, the pattern control knob offers you full incremental fan size throughout the whole range.

All Fuji spray guns are non-bleed. This means that air passes through the spraygun only when the trigger is pulled. All newer Fuji turbines are designed and built with a bleed-off inside the turbine to allow use of any non-bleed spraygun.

The benefits of non-bleed include...

Less blowing around of shop dust and negligible turbulence in the spray area.

Less paint buildup on the tip of the fluid nozzle.

Spraygun noise (hiss of air) appears to be lessened, because now the hiss of air is intermittent

TANNING SYSTEM

We manufacture not only the quietest system for salon use but also the simplest to operate. There is only one adjustment for the operator and that is the fluid adjustment. Once you set this knob, there is nothing else for you to do - just aim and spray!

Salon System Features:

Patented Quiet Turbine – runs at 56dba (below that of regular conversation)

Speed of motor is set – no need to adjust speed at the turbine or use an air control valve on the hose

Attractive steel case is powder-coated in a durable textured finish. Color is blue to disguise any stains from Tanning Solution
Heavy-duty rubber feet to protect floors
10ft lightweight, clear flexible hose with blue helix. Hose also features a clear plastic bend restrictor at turbine end
Brass quick-connect to the spray gun
Spray gun is non-bleed (trigger valve) so blowing around of dust is reduced considerably
Gun can still be used to blow-dry client by gently pulling the trigger to the first stage of travel
Because the air is intermittant (only when you pull the trigger) the 'hiss' of air is much less noticeable
Spray pattern (Fan) is set to be approximately 4" from the optimum distance of 6" away so there is no need to adjust the fan. This is the ideal size fan for spray tanning. For a smaller size fan - to spray lower arm and wrist for example - simply move the gun closer
Quick manual adjustment for a round pattern as small as 1/8" diameter - perfect for enhancing 'abs'
Only HVLP Tanning System with stainless steel gravity cup assembly which eliminates problems with pressure tubes on cups - also does not stain
Stainess steel fluid passages in gun
Spray gun available with 8ozs pressurized cup for those who prefer this style
Gun holder/Filling station included
Easy to fill, simply place gun on the holder and fill the cup 3/4 full. The miniature gravity cup holds 2ozs (75cc)
Ergonomic insulated handle never gets hot
User Manual included plus cleaning brush and wrench